TCL Specialties LLC (TCLS), a subsidiary of TCL (Thirumalai Chemicals Limited, India), will be breaking ground this month for two manufacturing facilities in Marshall County, West Virginia – one to make food ingredients (malic and fumaric acids) and the second to make maleic anhydride.
TCL Chairman Sarathy said these facilities will be located just outside of Moundsville and housed within the Covestro New Martinsville Industrial Park, which will provide various important utilities and services to TCL.
These facilities will make and market 30,000 tons/year of food ingredients and 25,000 tons/year of maleic anhydride from butane, respectively. These food ingredients are widely used in beverages, confectionary, seasoning, pharmaceuticals, and animal feed, among many other products. Maleic anhydride is used in reinforced polymers, coatings and a variety of other applications.
This investment will satisfy the growing demand for these products in the United States and reduce import dependence, while also exporting significant volumes to Latin America and Western Europe.
This investment of approximately $150 million will be the first of a three-phase project by TCL for petrochemicals and fine chemicals from NGL and other feed stock. The first phase of this project is expected to create about 200 jobs during construction and 50 full-time local jobs, as well as a significant number of support services and other employment opportunities.
Modular construction of the plant started about a year ago at locations in the United States, India, Europe and Japan. Site construction begins in January 2023 and production is expected to begin by mid-2024.
The technology, design and engineering are provided by TCL, which has been producing these products in India and Malaysia for more than 30 years. More than 90 percent of the energy (power and heat) for manufacturing and utilities are designed to come from surplus heat from the process. This enables a very low carbon footprint.
Sarathy said the location is a great site for various reasons. “The site is perfect because it is strategically located on the Marcellus and Utica Shale plateau,” he said. “It’s close to large butane and NGL sources, and it’s close to the largest consumption centers of our products in North America, and with excellent logistics capabilities to Europe and Latin America.”
TCL is already supplying these products from India and Malaysia to Asia, Middle East and Europe, and with excellent customer acceptance for the past 30 years. “This new U.S. facility in West Virginia will help our customers in North America and Europe have consistent supply of these products,” Sarathy said.
Thirumalai Chemicals Ltd. is a listed company in the Indian Stock Exchanges, with over 45 years of operating history and relationships with prominent customers and supply partners around the world.
TCL says it prides itself in its focus on ethical behavior, low carbon manufacturing, technology leadership and the passion and competence of its people. The company has overseas subsidiaries in Malaysia, Singapore, Netherlands and now in the United States.
TCL is a leader in manufacture and supply of Phthalic Anhydride, Maleic Anhydride and Fine Chemicals since 1976.