Shell set to restart PE Complex in Pennsylvania after paying $10 Million for US emissions violations

Shell has recently come under scrutiny for breaching emissions limits at its Monaca polyethylene complex in Beaver County, Pennsylvania. The violations have raised concerns among residents and environmentalists due to the potential health risks associated with increased air pollution.

Shell has acknowledged exceeding the total emission limitations for air contaminants at its Pennsylvania plant, primarily due to the production of polyethylene (PE) by “cracking” ethane. This practice has drawn criticism for its contribution to elevated emissions and the limited use of recycled plastics.

Pennsylvania Governor Josh Shapiro’s office announced that Shell has agreed to pay a fine of nearly $10 million to the Department of Environmental Protection (DEP) and the local community. However, environmental activists have criticized the fine, likening it to a mere parking ticket in comparison to Shell’s overall financial standing. The governor’s statement also mentioned that further breaches of emissions limits are anticipated during the plant’s commissioning phase, and Shell will face additional monthly civil penalties throughout 2023 for any future exceedances.

Shell’s newly-appointed CEO, Wael Sawan, attributed some of the plant’s issues to typical “technical niggles” encountered during the startup phase. The company temporarily suspended ethylene and polyethylene production to address flaring and water waste issues. However, the remediation process is complex, requiring approvals for repair work on ground flares, engineering evaluations of pollution controls, and permits for additional control installations. The list of compliance challenges faced by Shell extends beyond emissions violations and includes flaring and malodor issues from the wastewater treatment plant.

Key Figures and Impact

The financial repercussions for Shell’s violations include a $4.94 million civil penalty to the state of Pennsylvania, along with an additional $5 million allocated for environmental projects benefiting local communities. Moreover, $6.2 million has been set aside for initiatives in western Pennsylvania aimed at improving the environment, health, and quality of life in the area.

Shell’s Pennsylvania petrochemical plant, once fully operational, can produce 1.6 MTPA of polyethylene (PE) annually, making it a significant contributor to the region’s PE demand.