India to start up coal-gasification-based urea, ammonia plant in Oct 2024

Indian government has announced that the country’s first-ever coal gasification-based Talcher Fertilizer Plant in Odisha will be ready to be dedicated to the nation by October 2024.

Speaking at the occasion, Union Minister of Chemicals & Fertilizers, Dr. Mansukh Mandaviya said that “Government is taking significant steps in making country Aatmanirbhar. Fertilizer is sector is one of them. By utilizing new technological interventions like coal gasification in our fertilizer plants and using our own sampada (resources) like coal, India is moving towards self-sufficiency in Urea sector. With this vision, Government of India has been reviewing the progress of Talcher unit which will be India’s largest and first coal gasification urea plant.”

“Domestic production of urea will see a major boost with five new fertilizer plants coming up in the country. Four of these plants are already functional while Talcher is a coal gasification plant which will become functional by October 2024,” Dr. Mandaviya said.

Revival of FCIL Talcher unit is being undertaken by Talcher Fertilizers Ltd. (TFL), a company promoted by GAIL (India) Ltd. (GAIL), Rashtriya Chemicals & Fertilizers Ltd. (RCF), Coal India Ltd. (CIL) and Fertilizers Corporation of India Ltd. (FCIL).

TFL has been mandated by the Government to revive the erstwhile Talcher plant of FCIL by setting up a new coal gasification-based Urea Plant with the installed capacity of 1.27 million metric ton per annum (MMTPA). Also, 730,000 MTPA of ammonia will be produced through gasification of high-ash Indian coal and petcoke.

Dr. Mandaviya also said that this endeavor will be a significant step towards ensuring energy security of the country through harnessing the vast coal reserves of the country in a manner which is more environment friendly than direct fired coal projects.

Since the project promotes coal gasification, it shall also aid in meeting the stated aim of gasifying 100 MT of coal by 2030.

Coal gasification plants are strategically important as coal prices are non-volatile and domestic coal is abundantly available. Talcher plant shall also reduce dependence on imported Natural Gas for production of urea leading to reduction in natural gas import bill. Further the gasification process adopted in under construction Talcher unit is more environment friendly as compared to directly coal fired processes thereby supporting commitments made by India under Conference of Parties (CoP).

The revival of closed units of FCIL and HFCL had been the top priority agenda of the Modi Government to augment the availability of domestically produced urea. Start of all five plants of FCIL/HFCL would add 6.35 MMTPA indigenous urea production capacity in the country.

Out of five, four plants i.e. Ramagundam, Gorakhpur, Sindri and Barauni Fertilizer Plants have already started urea production in the country and Talcher Plant is expected to start by Sept 2024.